Engineer - Molding



 We are the people who give possibilities purpose

BD is one of the largest global medical technology companies in the world. Advancing the world of health™ is our Purpose, and it’s no small feat. It takes the imagination and passion of all of us—from design and engineering to the manufacturing and marketing of our billions of MedTech products per year—to look at the impossible and find transformative solutions that turn dreams into possibilities.



 Job Description

Process Engineer - Molding is tasked with developing and implementing manufacturing process technologies for BD IDS products. This role primarily involves leveraging expertise in Injection Molding to drive Quality improvements, expand Capacity, reduce Costs, and minimize and reduce waste. The Process Engineer - Molding collaborates closely with GIE, R&D, Quality, and manufacturing sites to implement these technologies effectively.

Responsibilities

• Knowledge & Problem Solving
• Define requirements for injection molding processes and automation, from concept evaluation through commercialization. This involves creating molding-specific documents and procedures.
• Develop molding machine settings, operating procedures, acceptance, and validation test plans and protocols.
• Provide technological input to guide product development and ensure design for manufacturability.
• Collaborate with vendors and plant technicians to achieve project and production objectives.
• Demonstrate a comprehensive understanding of a wide range of technical principles, theories, and concepts in manufacturing process technology, along with general knowledge of other process technologies. Provide imaginative, thorough, and practical technical solutions to complex problems.
• Lead and mentor a team of engineering technicians, offering guidance and support to ensure professional growth and project success.
• Understanding lean manufacturing principles to minimize waste and improve efficiency.
• Ability to enhance molding processes for efficiency, quality, and cost-effectiveness.
• Ensure adherence to safety, environmental, and quality policies
• Support audit readiness and regulatory compliance
• Performs other duties as assigned
• Discretion / Latitude
• Work under general direction, independently determining and developing approaches to solutions.
• Liaison
• Communicate, coordinate, and execute tool design and injection molding process development activities, including tooling validation at manufacturing locations.
• Collaborate with cross-functional teams to investigate and implement solutions to major manufacturing issues.
• Lead Kaizen events involving a cross-functional team working intensively to identify and implement improvements in the molding area.
• Project Management
• Develop and execute validation protocols (IQ, OQ, PQ), engineering studies, and design of experiments.
• Plan, coordinate, and oversee the execution of capital projects, ensuring they are completed on time, within budget, and to the required quality standards. This includes managing resources, monitoring progress, and addressing any issues that arise during the project lifecycle.
• Education: Bachelor's or master’s degree in Plastics Engineering (preferred), Polymer Science, or a related field; in lieu of a bachelor's degree minimum of three years in molding and certification in related field.
• Experience : Minimum of 3 years in plastics engineering, with a focus on product development and manufacturing.
• Skills: Strong knowledge of polymer materials, manufacturing processes, and quality control.
• Excellent problem-solving, project management, and communication skills.

Preferred Qualifications:

• Experience in high-volume manufacturing.
• Background in medical devices, in-vitro diagnostic products, or pharmaceutical products.
• RJG Master Molder training/certification.
• Six Sigma certification.
• Experience with 3D Sigma Soft or 3D Mold Flow analysis.
• Knowledge and Skills: Knowledge of SAP
• Advanced skills in computer-aided design (CAD)
• Knowledge of validation (IQ/OQ/PQ) and GMP/regulatory environments
• Strong analytical and continuous improvement capability
• Why Join Us?
• To find purpose in the possibilities, we need people who can see the bigger picture, who understand the human story that underpins everything we do. We welcome people with the imagination and drive to help us reinvent the future of healthcare. At BD, you’ll discover a culture in which you can learn, grow and thrive.
• We believe that when people connect in person, we learn faster, collaborate more deeply, and build a stronger culture. Join us and enjoy a culture where face-to-face collaboration supports your learning, your progress, and your success.
• To learn more about BD visit https://bd.com/careers .
• Becton, Dickinson, and Company is an Equal Opportunity Employer. We evaluate applicants without regard to race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, and other legally protected characteristics.
• Required Skills
• Optional Skills.
• Primary Work Location
• USA SC - Sumter
• Additional Locations
• Work Shift
• NA (United States of America)