Coater Operator

Job Description:

Position Summary

The Coater Operator is responsible for the setup, operation, and changeover of coating equipment used to apply adhesives, coatings, or chemical solutions to film and other substrates. This role directly impacts coating quality, material performance, and production efficiency through continuous monitoring, process adjustments, and adherence to established operating procedures.

The position partners closely with Production, Quality, Maintenance, and Materials to ensure safe operations, efficient production runs, and consistent product performance that delivers best‑in‑class customer satisfaction.

ESSENTIAL DUTIES AND RESPONSIBILITIES

Safety & Compliance

Follow all safety policies, procedures, and work instructions related to coating operations and chemical handling.

Comply with machine guarding requirements, lockout/tagout procedures, and PPE standards.

Safely handle chemicals, coatings, and solvents in accordance with SDS guidelines.

Operate safely in a manufacturing environment with exposure to fumes, moving machinery, and industrial equipment.

Maintain a clean, organized work area in alignment with 5S and housekeeping expectations.

Machine Operation & Setup

Set up, operate, and perform changeovers on coating or spray equipment in accordance with work orders and specifications.

Load materials, fill tanks with coatings or chemical mixtures per prescribed formulas, and prepare equipment for production runs.

Adjust and control machine parameters including speed, temperature, pressure, air flow, and coating application settings.

Adjust spray nozzles or applicators to achieve proper dispersion, coverage, and uniform coating thickness.

Monitor machine performance to maintain continuous, efficient production and minimize downtime.

Process Adjustment & Quality Monitoring

Monitor coating viscosity, flow rates, and material usage throughout production runs.

Perform visual inspections and in‑process checks to verify coating adhesion, coverage, and appearance.

Identify defects such as streaking, bubbling, or uneven coating and take corrective action.

Make real‑time process adjustments to maintain product specifications and quality standards.

Ensure product meets defined quality requirements before, during, and after production.

Regulate drying and/or curing systems, and air circulation to achieve proper coating performance.

Monitor temperature and environmental conditions to ensure coatings cure to specification.

Adjust drying and curing parameters as needed to maintain consistent product quality.

Material Handling, Documentation & Communication

Read and follow work orders, production schedules, and operating instructions.

Accurately record production data, quality checks, material usage, and process adjustments.

Handle raw materials and transport scrap to designated areas following procedures.

Support shift handoffs through clear communication and proper documentation.

QUALIFICATIONS

• The requirements listed below are representative of the knowledge, skill, and/or ability required to perform this job successfully. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.
• Required
• High school diploma or GED.
• 1–3 years of manufacturing, coating, painting, or chemical processing experience.
• Ability to read work instructions, follow formulas, and complete production documentation.
• Basic math and measurement skills.
• Demonstrated attention to detail and quality.
• Ability to monitor processes and make adjustments independently.
• Ability to lift up to 50 pounds and perform physical job duties.
• Preferred
• Experience in coating, converting, film manufacturing, or adhesive applications.
• Familiarity with spray systems, roll coating, or similar application equipment.
• Experience monitoring viscosity, flow rates, or coating thickness.
• Basic mechanical troubleshooting and continuous improvement experience.
• Work Environment / Physical
• Manufacturing environment requires routine floor presence around operating equipment. Regular exposure to noise, moving machinery, and material handling. Required use of PPE including safety glasses and safety footwear. Position requires standing for extended periods, bending, reaching, and lifting up to 50 pounds. Environment may not be climate controlled.